SHREYAS

SHREYAS Series: High-Performance CNC Pipe Profile Cutting Systems

The SHREYAS Series is a premier mechatronic solution designed for precision cylindrical metal fabrication. Engineered to bridge the gap between affordability and high-end performance, this machine executes complex 3D profiles, saddle cuts, and notches with surgical accuracy on pipes held in a heavy-duty industrial chuck system.

1. Precision Transmission & Motion Control

At the heart of the SHREYAS series is a robust motion architecture designed for zero-backlash operation.

• Planetary Gearbox Integration: All axes are equipped with high-precision planetary gearboxes, ensuring smooth torque delivery and maintaining high positional accuracy even during complex interpolation.
• Hardened Guide Ways: The system utilizes hardened and ground Linear Motion (LM) guide ways, which provide superior rigidity and reduce friction for high-speed travel.
• Robust Chuck Mechanism: A specialized industrial grade chuck provides high load-carrying capacity, ensuring the workpiece remains perfectly centered and slip-free during high-torque rotations.

2. Advanced Oxy-Fuel Cutting Capabilities

For heavy-walled carbon steel applications, the SHREYAS motorized system delivers consistent thermal cutting performance.

• Motorized Torch Lifter: Features a high-response vertical lifter assembly powered by a Permanent Magnet DC Drive Motor for stutter-free height adjustments.
• Safety Intelligence: Integrated with electronic End-of-Travel UP/DOWN limit switches to prevent mechanical collisions and protect the torch assembly.
• Manual Override: Offers the flexibility to switch from CNC-controlled automatic height adjustment to manual operator control for specialized custom setups.

3. Intelligent Plasma Torch Height Control (ATHC)

Optimized for Stainless Steel and Aluminum, the plasma variant utilizes "Smart Mechatronics" to ensure a perfect cut every time.

• Electronic Smart Height Control (AHC): Maintains the "Industry-Best" cut quality by monitoring arc voltage in real-time and adjusting the torch distance to within 0.1mm.
• Ohmic Contact Sensing: Advanced sensing technology allows the machine to detect the exact material surface regardless of pipe irregularities, rust, or surface scale.
• Dynamic Path Optimization: The system automatically maintains constant torch-to-workpiece distance during high-speed profile changes, preventing dross accumulation and jagged edges.

4. Industrial Versatility & Compliance

Designed for the rigorous demands of the "Make in India" initiative, the SHREYAS series is built for 24/7 industrial environments.

• Material Range: Handles thin-walled tubing (0.8mm) up to heavy-duty industrial piping (75mm) depending on the selected power source.
• Massive Load Capacity: Engineered to stabilize and rotate pipes weighing up to 5,000kg depending on model selection.
• Global Standards: The machine architecture is CE Certified, reflecting Balaji Autotech's commitment to international safety and quality standards.